The scope of the screw press forging is
confined to shapes that do not require breakdown operations, or such as
have been forged so as to fit the dies. The forging is completed in one
stroke or squeeze of the screw. With friction drives there is little danger
of jamming the press from an increase in thickness of the flash. These
presses do not require any special foundation, as there is no jar or shock
in their operation. They make strokes from 10 to 40 per minute and exert
pressures from 25 to 1,800 tons.
The screw press may be used for a great
variety of hot or cold metal forgings. Besides open die forgings, metals
may be extruded through dies, squirted up around the punch or formed
in enclosed dies.
flows between the clamping jaws and anvil
plate, heating the exposed portion of the component. The hydraulic cylinder
exerts a controlled force on the cold end of the bar producing a shaped
head. The material is upset to the required shape via the application
of heat, pressure, flow, and linear travel. In 'open' upsetting techniques
the component is then passed to a form tool [press] in the red hot state
to finish. 'Closed' techniques produce a finished component direct from
the upseting machine.
The upsetting axis is usually vertical
and the stroke is hydraulically powered. The machines incorporate many
features that ensure optimum cycle time, excellent repeatability, quick
set-up and reliable operation for all types and sizes of valves.